A Series Press Catalogue-3
A Series Press Catalogue-3
A Series Press Catalogue-3
Salient Features
1 Fast Action : 2T @ 100 cycles / min. (CPM), 4T @ 60 CPM, 8T @ 40 CPM, 15T & 30T @ 20 CPM.
1 Compact, light weight & vibration free : Can be mounted on existing work benches without any foundation.
1 Versatile : Force & speed can be varied infinitely. Machine can be mounted in any orientation.
1 Energy efficient : 50% to 70% saving over equivalent hydraulic and pneumatic systems.
1 Low cost : Upto 60% cheaper than hydraulic presses.
1 Safety : True, non tie down, interlocked Two Hand Safety operation.
Sequence of Operation
There are three stages of operation
(a) Initial low force, large travel, fast approach (Fig. 2 )
(b) High force, short travel (6, 12 or 24 mm), Power Stroke (Fig. 3 )
(c) Low force, rapid retraction (Fig. 4 )
The low force approach and retraction at 5 bar air pressure results in upto 70% saving in energy.
OFF ON ON OFF
1 2 3 4
Start Position Low Force Rapid Approach High Force Power Stroke Low Force Rapid Retraction
Typical Applications
MERCURY Hydro Pneumatic Presses are ideal machines for any application requiring pressing force from 0.4 tonnes
to 45 tonnes. They are specially suited for metal forming.
Hydro Pneumatic Press - Standard Features
LOW OIL LEVEL SENSING DIGITAL STROKE
COUNTER
RECEIVER
APPROACH RETRACT
AT 5 BAR AT 1 BAR
2ND POWER STROKE 3RD POWER STROKE
LOW & HIGH PRESSURE SENSING POWER STROKE DUAL FORCE CIRCUIT
DEPTH CONTROL
PRESSURE
SWITCH
±.05
PROGRAMMED POSITIVE
LUBRICATION UNDER
PRESSURE
TO LINK WITH
PRESS FEEDERS
AND OTHER
AUTOMATION
DEVICES
10
Series ‘A’
A Hydro P
Pneumatic
neumatic Press Cylind
Cylinder
G
OIL FILL / AIR VENT PLUG
REGU
REGULATOR AIR PRESSURE
GAUGE
GAUG
SU
SUB-BASE MOUNTED
SO
SOLENOID VALVES FOR
QU
QUICK REPLACEMENT WITHOUT
LOW OIL LEVEL SENSOR DIST
DISTURBING ORIGINAL PIPING
P
COMPACT “TRUE” TWO HAND “NON TIE DOWN” SAFETY CONTROLS
Standard Features
DE2HS Auto & Manual Mode
2 Hands Safety
AUTO / MANUAL INDICATOR
Digital Stroke Counter
FUSE
DIGITAL STROKE Low Oil Level Indicator
COUNTER POWER “ON” SWITCH
Optional Features
Auto Cycling of Power Stroke
Foot Switch Operation
Auto Lube Integration
EMERGENCY STOP BUTTON
Pressure Switch Sensing
Safety Light Curtain Integration
HEAVY DUTY, TWO HAND SAFETY, SHROUDED PUSH BUTTONS
Ejection Cylinder Integration
(CAN BE MOUNTED AT ANY CONVENIENT LOCATION) Parking Feature
Automatic Feeder Integration
Series ‘A’ Press Cylinder Dimensions
FOR MOUNTING
B A
‘L’ 4 NOS. FOR 2 & 4 TONNES
‘L’ 6 NOS. ON ‘M’ P.C.D. FOR 8 TONNE
D E
‘N’ B.S.P. PORTS ‘F’ THDS.
4Nos. C
FOR MOUNTING
B A
‘L’ 4 NOS. FOR 2 & 4 TONNES
‘L’ 6 NOS. ON ‘M’ P.C.D. FOR 8, 15, 30 & 45 TONNES
To Calculate Compressor Power Capacity Output Forces (Kgf.) at Inlet Air Pressure of 5 Bars
1HP = 120 litres of Free Air (NL) Per Minute at 5 Bars.
Tonnage 1T 1.95T 2T 4T 4.35T 7.25T 8T 14.75T 15T 30T 45T
N = Number of Cycles per minute
Approach 60 120 60 120 275 475 275 435 475 435 680
Q= Free Air Consumed Per Cycle (From Chart) in Normal Litres (NL)
QxN QxN Power 1050 1950 2050 4000 4350 7250 8585 14750 14800 29175 44950
Power Required = (H.P.) or x 0.746 (KW) Return 100 200 100 200 425 700 425 1050 825 1160 1300
120 120
Note : Due to constant improvements, dimensions and technical specifications are
subject to change without notice.
2 Column Presses
18 21
F B U F B
PRESS PRESS
CYLINDER CYLINDER
M
L
M1
L1
ØK
ØV “D1”
ØW
‘N’ (2 NOS.) SCREWS
FOR LOCKING ØK
D G G1
D
C DETAIL “D1” C1
ØO P DIAGONAL ØO P
‘T’ SLOTS
H H
J J
ØQ ØQ
‘R’ THDS. (4 NOS.)
FOR MOUNTING
WITH WITH
PLAIN TON A B C C1 D E F G G1 H J ØK L L1 M M1 N ØO P ØQ R T U ØV ØW
ARG GMP
* 2P02 2P02R 2P02G 2 350 240 270 270 250 320 160 425 459 38 55 20 25 38 6 10 M6 60 18 45 M10 8 215 32 32
* 2P04 2P04R 2P04G 4 400 300 300 302 300 364 205 493 534 43 55 25 30 43 10 12 M8 75 18 55 M12 8 270 40 38
* 2P08
2P15
2P08R
2P15R
2P08G
2P15G 15
8 435 300 300 304 300 405 205 513 564 53
510 325 350 352 350 465 215 633 694 68
55
85
25
30
40 53 10 12
60 68 10 12
M8
M8
105 20
130 25
75
90
M12 10 265
M16 10 285
55
65
50
63
4 Column Presses
U U
F B F B
U U
M
L
‘T’ SLOT
ANTIROTATION ‘N’ (2 NOS.) SCREWS
GUIDE ØK FOR LOCKING
M1
9 10 11 12 L1
8 9
ØV “D1”
ØW
G
C D ØK G1
18 21 D
C1
ØO P T-8 ‘T’ SLOT T-10 ‘T’ SLOT ØO P
H H
J J
ØQ ØQ
‘R’ THDS. (4 NOS.)
FOR MOUNTING
WITH WITH
PLAIN TON A B C C1 D E F G G1 H J ØK L L1 M M1 N ØO P ØQ R T U ØV ØW
ARG GMP
*
4P02 4P02R 4P02G 2 340 250 270 270 250 200 220 417 445 32 53 20 25 32 10 10 M6 60 18 45 M10 8 75 30 30
* 4P04 4P04R 4P04G 4 383 300 300 300 300 225 270 480 516 38 47 25 30 38 10 12 M8 75 18 55 M12 8 75 35 35
* 4P08
4P15
4P08R
4P15R
4P08G
4P15G
8
15
484 300 350 354 300 275 270 513 564 53
500 325 350 350 350 275 285 621 677 62
55
80
25
30
40 53 10 12
60 62 10 12
M8
M8
105 20
130 25
75
90
M12 10
M16 10
75
80
55
60
50
60
‘C’ Frame Presses
DIAGONAL
‘T’ SLOTS
Y “D2”
B “D1”
C C X
D D1
G J G J
ØO ØO H
S
ØQ P ØQ P
V V
U U U U
E E F
A A W
Ø‘R’ 4 HOLES
FOR MOUNTING
‘N’ (2 NOS.) SCREWS
9 10 11 12 FOR LOCKING
8 9 L
L1
ØK M
18 21 M1
ØK
‘N’ (2 NOS.) SCREWS FOR LOCKING
T-8 ‘T’ SLOT T-10 ‘T’ SLOT DETAIL “D2” DETAIL “D1”
WITH WITH
PLAIN TON A B C D D1 E F G H J ØK L L1 M M1 N ØO P ØQ ØR S T U V W X Y
ARG GMP
* 1C02 1C02R 1C02G 2 465 767 125 255 221 400 85 230 230 38 20 25 38 6 10 M6 60 18 45 13 566 8 75 240 180 266 200
* 1C04 1C04R 1C04G 4 550 890 150 310 270 480 120 280 280 43 25 30 43 10 12 M8 75 18 55 13 664 8 100 270 225 337 200
* 1C08
1C15
1C08R
1C15R
1C08G
1C15G
8
15
640 984 175 300 250 575 150 330 350 53
700 1149 200 350 310 630 150 380 380 62
25
30
40 53 10 12 M8 105 20
60 62 10 12 M8 130 25
75
90
13
17
715 10 100 322 296 408 230
839 10 125 372 311 431 250
1C30 1C30R 1C30G 30 750 1217 200 350 310 680 175 380 380 72 40 80 72 12 15 M10 130 25 90 17 892 10 125 397 365 500 250
1C45 1C45R 1C45G 45 925 1266 200 350 341 855 225 380 475 77 50 100 77 20 20 M12 130 25 100 17 941 10 125 402 425 560 280
Compact ‘C’ Frame Presses
ANTI ROTATION
GUIDE
CONTROL
PANEL
10 5mm FOR 2T
9mm FOR 4T
Y
C V 9
21
Ø‘R’ 4 HOLES
FOR MOUNTING
T-10 ‘T’ SLOT
B1 E W1
F
A
W
MODEL
TON A B B1 C D E F G H J ØK L M N R T V W W1 Y
No.
3C02R 2 245 437 12.5 65 200 200 120 120 150 27 12 30 10 M6 13 10
8 115 150 35 103
3C04R 4 345 470 15 75 200 300 170 140 200 35 16 30 10 M6 13 10
8 150 200 50 138
3C08R 8 415 545 20 100 250 320 200 180 250 35 25 30 10 M6 13 10
12 180 230 72 184
* 3C15R 15 495 630 – 100 200 420 100 175 300 50 30 40 10 M8 13 10 200 276 – 276
*(Note:-For 3C15R compact ‘C‘frame press, an ‘N‘series hydro pneumatic cylinder will be supplied.)
SPECIAL PRESSES
Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.
Alternative Proxies: